Industrial air pollution control is undergoing a refined transformation, with HEPA/ULPA technology expanding from cleanrooms to a wider range of industrial applications. The following are 10 innovative methods incorporating high-efficiency filtration technology:
01 Process Exhaust Gas Refinement
Adding a HEPA/ULPA-grade post-filter after traditional dust removal equipment.
- Functional Positioning: Capturing escaped fine particulate matter for final control.
- Typical Scenarios: Semiconductor process exhaust, pharmaceutical drying processes.
- Efficiency Verification: Ensuring emission concentrations are below 0.1 mg/m³.
02 Local Microenvironment Creation
Establishing ultra-clean work areas at key process points.
- Technical Solutions: FFU (Fan Filter Unit), Clean Bench
- Protection Level: Flexible configuration from ISO 5 to ISO 8
- Energy Efficiency Advantage: Over 60% energy saving compared to the overall cleanroom
03 Chemical Emission Control
Handles the volatilization of acidic, alkaline, or organic chemicals.
- Material Compatibility: Specially formulated filter media that is corrosion-resistant and chemical-resistant.
- Combined Process: HEPA filtration + chemical adsorption + catalytic decomposition
- Special Design: Explosion-proof structure, leak detection function
04 High-Temperature Process Adaptation
Developed high-temperature resistant HEPA/ULPA filters.
- Temperature Range: Continuous operation 250-350℃, short-term withstand 500℃
- Structural Materials: Stainless steel frame, ceramic fiber filter media
- Application Scenarios: Glass annealing furnace, metal heat treatment areas
05 Intelligent Monitoring and Management
Integrates sensors and predictive maintenance systems.
- Monitoring Parameters: Differential pressure, particulate matter concentration, air velocity
- Early Warning Mechanism: Efficiency decay prediction, damage warning
- Data Integration: Real-time communication with the factory EMS system
06 Multi-Level Collaborative Processing
Constructs a gradient filtration protection system.
- Typical Configuration: G4 Pre-filter → F7 Medium-efficiency filter → H13/H14 HEPA
- System Optimization: Balanced lifespan design for each filter stage
- Cost Control: Extending HEPA filter lifespan through pre-filtration
07 Special Contaminant Response
Targeting special contaminants such as microorganisms and radioactive materials.
Biosafety: Antimicrobial coating, anti-mold design
Nuclear-grade applications: Radiation-resistant materials, special sealing structure
Disinfection Compatibility: Tolerant to VHP and hydrogen peroxide sterilization
08 Energy-Saving Design Innovation
Development of low-resistance, high-efficiency filters.
- Technology Path: Nanofiber technology, gradient density design
- Energy Consumption Comparison: 30-40% lower resistance than traditional HEPA filters
- Cycle Cost: Comprehensive consideration of energy consumption and replacement frequency
09 Maintenance Process Optimization
Standardized and safe replacement procedures.
- Seamless Replacement: Bag-in-bag-out system, isolation technology
- Disinfection Treatment: Disinfection before replacement, safe disposal of waste
- Personnel Training: Certified engineers, standardized operating procedures
10 Recycling Exploration
Recycling and regeneration of filter materials.
- Metal recycling: Reuse of aluminum frames and stainless steel components
- Filter media treatment: Recycling technology for special glass fibers
- Regenerative manufacturing: Recycled materials that meet new filter standards
From macro-level governance to micro-level control, from emission compliance to quality assurance—high-efficiency filtration technology is redefining the benchmark for industrial air quality. Future industrial pollution control will, while ensuring widespread environmental compliance, provide tailored ultra-clean solutions for critical processes and sensitive areas. In Frankfurt’s chemical industrial park, this tiered and refined pollution control concept is taking root at Trenntech, providing crucial technological support for the green transformation of industry.